Automation architecture

Our automation architecture has evolved over many years, and is designed to control an unlimited number of axes, from small stepper motors to large three-phase servo motors. It has been designed in a modular fashion, allowing customised systems to be built with ease. The system is ideally suited to pre-programmed effects, but can also be used in a more conventional manner to move individual axes. At present, it is not a drop-in replacement for a conventional theatrical automation system, but can be integrated with other automation systems to run complicated effects.

We can work with you to determine the most suitable architecture and configuration for your project.

The system consists of a number of components:

Automation controller

The central part of any system, responsible for communicating with motor drives, reading triggers and actioning movement.

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Safety integration

An external safety controller ensures that motion can be prevented or stopped reliably by an independent system.

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Operator interface

Standalone or web-based interface for running effects, moving axes manually and performing diagnostics.

AC servo motor drive

Customised motor drive cabinet or rack using ABB Microflex e190 drives. Equipped with brake control and override.

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DC stepper motor drive

Control of multiple motors from single unit, including encoder and brake.

Remote access

Secure VPN technology for remote access and diagnostics.

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Motion designer

Design complicated effects using Blender’s 3D modelling environment.